Technical Credentials: Full MTC traceability with 3rd-party test data ensures transparent parameters for lower risk assessment costs.
Corrosion Protection: 250μm multi-layer coating (salt/humidity/chemical-proof)
Anti-failure Design: Pinless stem-disc coupling → no cryogenic deformation failure
Extreme Conditions Adaptability : ASTM A352 LCC/LCB steel validated by -46°C Charpy V-test achieves crack resistance at -50°C extremes.
Design and Manufacture: ASME B16.34; ASME VIII; API 609:AS2129 JISB2220
Side Flange Standards: ANSI125LB/150LB/300LB/600LB/900LB/1200LB/1800LB; ASME; AS-D/E; BS PN10/16; DIN PN10/16; EN PN6/10/16/25; GB PN6/10/16; GOST ; HG/T PN6/10/16/25; JIS 5K/10K/16K
Top Flange (Actuator Mounting) : ISO 5211; GB 90°
Face-to-Face Dimension: ISO 5752; ASME B16.10; EN 588-1
Testing Standards: API 598; EN 12266-1; ISO 5208
Certifications: ISO 9001; CE; BV; API 609; API 598; EAC; SIL3;
Technical description
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Q&A
Specification of the Valve |
|
---|---|
Type of Connection | Flange |
Actuation | Round/ Square Head/ Hand Lever/ Worm Gear/ Pneumatic/ Electric |
Size |
1 1/2in~112in (DN40~DN2800+) |
Pressure |
25bar~360bar (2.5mpa~36.0mpa) |
Testing Pressure | 928psi |
Medium | Water/Oil/Air |
Medium temperature | -196℃ ~ 800℃ |
Material of the Valve |
|
---|---|
Body | WCB/ LCB/ LCC/ LC1/ CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ 95400/ 95800 |
Disc | DI/ CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ HC276/ C95400/ C95800 |
Shaft | 45#/ SS410/ SS416/ SS420/ SS304/ SS316/ SS316L/ 17-4/ 2205/ 2507/ 1.4529/ K500/ CF8/ CF8M/ HC276 |
Seat | EPDM/ NBR/ SI/ FKM/ FPM/ VITON/ PTFE/ RPTFE/ HYPALON |
Coating | Epoxy Resin 200um ~250um |
The following are the representative application industries of this valve. Since butterfly valves can be applied to almost all industries (as long as the temperature and pressure are in line), many industries have not been listed.
Designed for non-strongly corrosive substances (or lined/specially treated applications) requiring high temperature, wear/fire resistance, and zero leakage, Our high pressure butterfly valve provide emergency shut-off, on-off control, and limited regulation for media like steam, oil, hydrocarbons, gas, dust, and water.
JRVAL’s metal to metal seated butterfly valves meet ASTM standards for WCB material properties, with EN 10204 3.1 certification. For power plant water, optional internal/external FBE epoxy coatings (250μm+, spark tested) enhance corrosion resistance.
Our triple eccentric flange valves, with their low friction, low torque, and long life, are ideal for large diameters. The hard seal (or composite elastic seal) ensures long-term zero leakage, reducing water waste. Bidirectional sealing and protective coatings for drinking water safety align with expectations for an awwa butterfly valve in such applications.
Designed for shipboard vibration with effective stem bearings and packing, this api 609 butterfly valve is up to 50% lighter and 60% shorter than comparable gate valves, optimizing ship layout and center of gravity.
The JRVAL flange triple eccentric butterfly valve ensures bidirectional bubble-tight shut-off, preventing pollutant leakage. It offers 50-70% lower seal wear than centerline valves in wastewater with particles. Anti-static designs and ATEX actuators are available for flammable media like biogas.
JRVAL’s carbon steel triple offset butterfly valves use food-grade materials, meeting sanitary butterfly valve standards. Discs/stems (typically SS316L, with carbon steel body) feature Ra≤0.8μm mirror polish; seals are food-grade PTFE/RPTFE/EPDM/NBR per application.
JRVAL’s carbon steel triple eccentric hard seal butterfly valve excels with its ultra-hard sealing. Optional laser-cladded or plasma-sprayed Tungsten Carbide (WC-CoCr) on seat/disc faces (HV1200-1400, HRC 70+) makes it extremely wear-resistant for abrasive media.
Our double flanged triple offset butterfly valves feature heavy-duty anti-corrosion coatings (e.g., epoxy zinc-rich primer, epoxy MIO, chlorinated rubber; 200-250μm DFT) for humid cold storage. For -20°C to -29°C, materials like ASTM A350 LF2 or A216 WCC (impact tested, heat-treated) ensure low-temp toughness, meeting cryogenic butterfly valve performance needs.
JRVAL’s double flanged triple offset butterfly valve feature Sa2.5 sandblasted bodies with a 3-layer marine-grade coating (epoxy zinc-rich primer, epoxy MIO, polyurethane topcoat; 250-350μm DFT). It passes 1000hr salt spray tests (ASTM B117), resisting marine atmosphere and seawater splash.
JRVAL strictly follows ASME B31.1, B31.3, and ASME B16.34 standards for the selection and design of high-temperature and high-pressure valve materials. We offer a full range of materials from WCB to WC9, C12A, F91, F92, etc., with all high-temperature materials backed by original mill test certificates and heat treatment reports. As one of triple offset butterfly valve manufacturers, JRVAL ensures reliable performance in extreme conditions.
Our ltcs valve features metal-to-metal or metal + flexible graphite composite sealing technology, maintaining elasticity even at cryogenic temperatures. This ensures stable sealing performance without leakage issues commonly caused by soft seal materials hardening or shrinking in cold environments.
The valve body comes standard with a 250μm epoxy coating, with optional SigmaShield high-performance coating that withstands salt spray tests for over 1000 hours; the disc and seat can be made from SS316L, duplex steel, or Hastelloy. JRVAL, as one of rubber lined butterfly valve manufacturers also offer customized lining solutions to enhance corrosion resistance.
Our triple offset metal seated butterfly valve features Stellite 6/21 overlay weld on sealing surfaces (thickness ≥2mm), with options for solid tungsten carbide or WC spraying; it also includes self-lubricating PTFE + stainless steel composite bearings with dust scraper design to significantly extend service life.
The triple eccentric butterfly valve design reduces operating torque by 20–30%, allowing for smaller, lighter, and more compact actuators. JRVAL also offers integrated actuator solutions, ideal for space-constrained installations.
The eccentric butterfly valve design of JRVAL’s headless stainless steel triple eccentric hard seal high-pressure flange butterfly valve ensures minimal friction during operation. The three eccentric structure allows the disc to nearly frictionlessly open/close while forming a rigid wedge contact with the multi-layer metal seat upon closure. This design resists displacement under vibration, maintaining airtight seals even in harsh conditions. Compared to soft seals, the hardened metal-to-metal sealing mechanism is less prone to deformation or damage from mechanical shocks.
Carbon steel butterfly valve offers cost-effectiveness and excellent mechanical strength, meeting common pressure requirements for water supply systems. For corrosion protection, especially in potable water applications, both inner and outer surfaces of the valve body are coated with epoxy resin powder (FBE) to a thickness of 250μm, complying with WRAS and NSF/ANSI 61 drinking water safety standards.
The triple offset butterfly valve features metal-to-metal or composite seals, effectively resisting wear from sand, stones, and solid particles in wastewater. Its triple eccentric design ensures rapid valve plate disengagement from the seat during opening and a “scraping” effect during closing, minimizing clogging risks.
JRVAL engineers recommend optimal material combinations for the components of metal to metal butterfly valve based on gas composition, temperature, pressure, particulate content, and corrosivity. For instance, in high-sulfur flue gas applications, the sealing surface can be upgraded with alloys exhibiting superior sulfur resistance. The valve body and shaft seal materials are also tailored to withstand extreme conditions, ensuring long-term reliability even in corrosive or abrasive environments.
The api 609 triple offset butterfly valve meets API 609 fire protection standards with a multi-layer stainless steel and high-purity flexible graphite composite seat seal, ensuring zero leakage at ambient temperatures and low leakage after fire exposure. Fire-resistant packing and a fire seal gland further protect against high-temperature seal failure.
The hvac butterfly valve from JRVAL optimizes valve plate design, achieving 5-10% higher Cv/Kv values than traditional butterfly valves, reducing system pressure loss and lowering pump energy consumption. Its operation torque is 15-25% lower than competitors, enabling the use of smaller electric actuators for further energy savings.
The metal seated butterfly valve achieves ISO 5208 Rate A or API 598 zero leakage (gas tested). For example, a DN200 valve under 1.0MPa methane gas has a leakage rate <1×10⁻³ Pa·m³/s. Low-leakage packing (e.g., TA-Luft-certified graphite) and valve stem seals meet ISO 15848-1 BH C03 standards.
Q: Can your carbon steel butterfly valves truly operate at -50°C? How do you prevent low-temperature brittle fracture? | A: JRVAL supplies butterfly valves specifically engineered for cryogenic service, constructed with ASTM A352 LCC/LCB low-temperature carbon steel. All materials undergo rigorous Charpy V-notch impact testing (at -46°C or lower) to guarantee sufficient fracture toughness at designated temperatures. Complete material certifications and test reports are provided. |
Q: Your 250μm anti-corrosion coating – what coating system is used? What’s its service life? | A: We apply a high-performance multi-layer coating system comprising zinc-rich epoxy primer, micaceous iron oxide epoxy intermediate coat, and polyurethane/fluorocarbon topcoat. This combination delivers exceptional adhesion, weather resistance, chemical corrosion resistance, and abrasion resistance. With proper application and normal conditions, the designed service life exceeds 10-15 years. |
Q: Could thermal contraction cause leakage in triple-offset metal-seated valves at low temperatures? |
A: Our triple-offset design incorporates thermal expansion compensation. The seat and disc sealing rings utilize specialty alloys that maintain elasticity and dimensional stability at cryogenic temperatures. Precision machining ensures reliable metal-to-metal sealing throughout the specified temperature range. |
Q: For double-flanged valves, what are the machining tolerances for flange faces and bolt holes? |
A: JRVAL double-flanged butterfly valves strictly conform to ASME B16.5, EN 1092-1, or customer-specified standards. Flange face finish, flatness, bolt hole positioning, and diameter tolerances are precision-machined and rigorously inspected to ensure perfect alignment with pipeline flanges and smooth bolt installation. |
The following are the representative application industries of this valve. Since butterfly valves can be applied to almost
all industries (as long as the temperature and pressure are in line), many industries have not been listed.
Petrochemical & Chemical
Designed for non-strongly corrosive substances (or lined/specially treated applications) requiring high temperature, wear/fire resistance, and zero leakage, Our high pressure butterfly valve provide emergency shut-off, on-off control, and limited regulation for media like steam, oil, hydrocarbons, gas, dust, and water.
Power Generation Industry
JRVAL’s metal to metal seated butterfly valves meet ASTM standards for WCB material properties, with EN 10204 3.1 certification. For power plant water, optional internal/external FBE epoxy coatings (250μm+, spark tested) enhance corrosion resistance.
Municipal Water Supply Industry
Our triple eccentric flange valves, with their low friction, low torque, and long life, are ideal for large diameters. The hard seal (or composite elastic seal) ensures long-term zero leakage, reducing water waste. Bidirectional sealing and protective coatings for drinking water safety align with expectations for an awwa butterfly valve in such applications.
Marine/Shipbuilding Industry
Designed for shipboard vibration with effective stem bearings and packing, this api 609 butterfly valve is up to 50% lighter and 60% shorter than comparable gate valves, optimizing ship layout and center of gravity.
Environmental Protection Industry
The JRVAL flange triple eccentric butterfly valve ensures bidirectional bubble-tight shut-off, preventing pollutant leakage. It offers 50-70% lower seal wear than centerline valves in wastewater with particles. Anti-static designs and ATEX actuators are available for flammable media like biogas.
Food Processing Industry
JRVAL’s carbon steel triple offset butterfly valves use food-grade materials, meeting sanitary butterfly valve standards. Discs/stems (typically SS316L, with carbon steel body) feature Ra≤0.8μm mirror polish; seals are food-grade PTFE/RPTFE/EPDM/NBR per application.
Mining & Metals Industry
JRVAL’s carbon steel triple eccentric hard seal butterfly valve excels with its ultra-hard sealing. Optional laser-cladded or plasma-sprayed Tungsten Carbide (WC-CoCr) on seat/disc faces (HV1200-1400, HRC 70+) makes it extremely wear-resistant for abrasive media.
Refrigeration Industry
Our double flanged triple offset butterfly valves feature heavy-duty anti-corrosion coatings (e.g., epoxy zinc-rich primer, epoxy MIO, chlorinated rubber; 200-250μm DFT) for humid cold storage. For -20°C to -29°C, materials like ASTM A350 LF2 or A216 WCC (impact tested, heat-treated) ensure low-temp toughness, meeting cryogenic butterfly valve performance needs.
Seawater Desalination Industry
JRVAL’s double flanged triple offset butterfly valve feature Sa2.5 sandblasted bodies with a 3-layer marine-grade coating (epoxy zinc-rich primer, epoxy MIO, polyurethane topcoat; 250-350μm DFT). It passes 1000hr salt spray tests (ASTM B117), resisting marine atmosphere and seawater splash.
High-Temperature & High-Pressure Environments
JRVAL strictly follows ASME B31.1, B31.3, and ASME B16.34 standards for the selection and design of high-temperature and high-pressure valve materials. We offer a full range of materials from WCB to WC9, C12A, F91, F92, etc., with all high-temperature materials backed by original mill test certificates and heat treatment reports. As one of triple offset butterfly valve manufacturers, JRVAL ensures reliable performance in extreme conditions.
Cryogenic Environments
Our ltcs valve features metal-to-metal or metal + flexible graphite composite sealing technology, maintaining elasticity even at cryogenic temperatures. This ensures stable sealing performance without leakage issues commonly caused by soft seal materials hardening or shrinking in cold environments.
Corrosive Environments
The valve body comes standard with a 250μm epoxy coating, with optional SigmaShield high-performance coating that withstands salt spray tests for over 1000 hours; the disc and seat can be made from SS316L, duplex steel, or Hastelloy. JRVAL, as one of rubber lined butterfly valve manufacturers also offer customized lining solutions to enhance corrosion resistance.
Particulate Abrasive Environments
Our triple offset metal seated butterfly valve features Stellite 6/21 overlay weld on sealing surfaces (thickness ≥2mm), with options for solid tungsten carbide or WC spraying; it also includes self-lubricating PTFE + stainless steel composite bearings with dust scraper design to significantly extend service life.
Space-Constrained Environments
The triple eccentric butterfly valve design reduces operating torque by 20–30%, allowing for smaller, lighter, and more compact actuators. JRVAL also offers integrated actuator solutions, ideal for space-constrained installations.
Vibrating Environments
The eccentric butterfly valve design of JRVAL’s headless stainless steel triple eccentric hard seal high-pressure flange butterfly valve ensures minimal friction during operation. The three eccentric structure allows the disc to nearly frictionlessly open/close while forming a rigid wedge contact with the multi-layer metal seat upon closure. This design resists displacement under vibration, maintaining airtight seals even in harsh conditions. Compared to soft seals, the hardened metal-to-metal sealing mechanism is less prone to deformation or damage from mechanical shocks.
Water Supply Systems
Carbon steel butterfly valve offers cost-effectiveness and excellent mechanical strength, meeting common pressure requirements for water supply systems. For corrosion protection, especially in potable water applications, both inner and outer surfaces of the valve body are coated with epoxy resin powder (FBE) to a thickness of 250μm, complying with WRAS and NSF/ANSI 61 drinking water safety standards.
Wastewater Treatment Systems
The triple offset butterfly valve features metal-to-metal or composite seals, effectively resisting wear from sand, stones, and solid particles in wastewater. Its triple eccentric design ensures rapid valve plate disengagement from the seat during opening and a “scraping” effect during closing, minimizing clogging risks.
Gas Systems
JRVAL engineers recommend optimal material combinations for the components of metal to metal butterfly valve based on gas composition, temperature, pressure, particulate content, and corrosivity. For instance, in high-sulfur flue gas applications, the sealing surface can be upgraded with alloys exhibiting superior sulfur resistance. The valve body and shaft seal materials are also tailored to withstand extreme conditions, ensuring long-term reliability even in corrosive or abrasive environments.
Fire Protection Systems
The api 609 triple offset butterfly valve meets API 609 fire protection standards with a multi-layer stainless steel and high-purity flexible graphite composite seat seal, ensuring zero leakage at ambient temperatures and low leakage after fire exposure. Fire-resistant packing and a fire seal gland further protect against high-temperature seal failure.
HVAC Systems
The hvac butterfly valve from JRVAL optimizes valve plate design, achieving 5-10% higher Cv/Kv values than traditional butterfly valves, reducing system pressure loss and lowering pump energy consumption. Its operation torque is 15-25% lower than competitors, enabling the use of smaller electric actuators for further energy savings.
Fuel Gas Systems
The metal seated butterfly valve achieves ISO 5208 Rate A or API 598 zero leakage (gas tested). For example, a DN200 valve under 1.0MPa methane gas has a leakage rate <1×10⁻³ Pa·m³/s. Low-leakage packing (e.g., TA-Luft-certified graphite) and valve stem seals meet ISO 15848-1 BH C03 standards.