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ENGINEERED AT THE SOURCE FOR ABSOLUTE PROCESS INTEGRITY

We are a foundry-based source manufacturer, integrating casting, precision machining, and assembly. Led by material science experts and proven over 20 years, we deliver valves where failure is not an option.

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THE TRIAD OF PETROCHEMICAL CHALLENGES

A successful valve must master three distinct threats. Failure in any one area leads to catastrophic safety, environmental, and financial consequences.

FUGITIVE EMISSIONS & SAFETY

Leakage of hazardous or flammable media poses immediate risks to personnel, environmental compliance (EPA), and profitability through product loss.

MATERIAL DEGRADATION

Extreme temperatures (cryogenic to 600°C+) and aggressive chemical corrosion cause embrittlement, seal failure, and rapid degradation of standard materials.

PROCESS DOWNTIME

In a continuous process plant, a single valve failure can trigger a full shutdown, resulting in immense production losses and high emergency repair costs.

ENGINEERED SOLUTION MATRIX

Instantly match your process challenge to our recommended valve architecture. For detailed specifications, see the performance tiers below.

Performance Tier Primary Challenge Recommended Valve Architecture Key Material Specs
Critical Process & Safety Fugitive Emissions, High-Cycle Isolation Triple Offset / High Performance A105/LF2, CF8M, Duplex, Monel
Severe Service & Speciality Cryogenic Temps, High Temps, Abrasives Extended Bonnet / Metal Seated LCB/LCC, WC6/WC9, Hard Faced
General & Utility Service Aggressive Corrosion, General Purpose PTFE/PFA Lined / Resilient Seated PTFE, PFA, EPDM, NBR, FKM

PERFORMANCE-GRADED VALVE SOLUTIONS

Our 20+ years of field data inform a tiered approach to valve selection. If your requirements are unique, our in-house engineering and manufacturing capabilities allow us to build a custom solution from the ground up.

TIER 1: CRITICAL PROCESS & SAFETY

For hazardous media, high-cycle isolation, and applications where absolute, verifiable zero-leakage is mandatory for safety and environmental compliance.

  • Ideal For: Hydrocarbon Processing, Toxic Gas Service, Emergency Shutdown (ESD)
  • Compliance: Engineered to meet stringent standards like ISO 15848-1 (Fugitive Emissions) and API 607/6FA (Fire-Safe).

Triple Offset Valve

The ultimate process isolation valve. The torque-seated, friction-free design ensures bi-directional, bubble-tight shutoff (ISO 5208 Rate A) over thousands of cycles, making it the superior choice for critical applications.

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High Performance Valve

A robust, double-offset design providing excellent sealing and lower torque than conventional valves. A highly reliable and cost-effective solution for less severe but still critical high-pressure and high-temperature services.

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TIER 2: SEVERE SERVICE & SPECIALITY

Engineered solutions for applications outside of standard temperature and media ranges, including cryogenic, high-temperature, and abrasive services.

  • Ideal For: LNG/LPG Processing, Steam Lines, Catalyst Handling
  • Key Designs: Extended bonnets to protect packing from extreme temperatures; specialized metal seats and hard-facing for wear resistance.

Cryogenic Butterfly Valve

Features an extended bonnet to create a vapor barrier, protecting the stem packing from freezing. Constructed from certified low-temperature materials (LCB/LCC, CF8/CF8M) to prevent brittle fracture at temperatures down to -196°C.

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Metal Seated Valve

Designed for high-temperature or abrasive slurry services where soft seals would fail. Utilizes Stellite or other hard-facing alloys on the seat and disc to provide a durable, long-lasting seal in the most demanding environments.

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TIER 3: GENERAL & UTILITY SERVICE

Reliable and cost-effective solutions for handling corrosive chemicals, plant utilities, and general process fluids where absolute containment is key.

  • Ideal For: Chemical Dosing, Acid/Alkali Transfer, Cooling Water, Firewater Systems
  • Core Advantage: Superior material selection provides long-term, maintenance-free performance in corrosive and standard applications.
  • Structural Innovation: Unique seat design enables even resilient-seated valves to achieve bi-directional, zero-leakage performance.

PTFE / PFA Lined Valve

Provides the ultimate protection against aggressive chemicals. A thick, non-reactive liner completely isolates the valve body and stem from the corrosive media, offering a more cost-effective solution than exotic alloy valves.

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Resilient Seated Valve

More than a workhorse, it's an engineered asset. Thanks to a proprietary seat design, our resilient valves provide reliable, bi-directional bubble-tight shutoff—a level of performance typically reserved for high-spec valves.

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THE SOURCE MANUFACTURER ADVANTAGE

Our reliability is not just tested, it's built-in. By controlling the entire process from casting to final assembly, we eliminate the variables that lead to failure in the field.

FOUNDRY-FIRST METALLURGY

Our roots are in casting. Led by a materials expert, we ensure every heat's chemical composition and treatment strictly conforms to ASTM/EN standards, guaranteeing predictable strength and corrosion resistance.

STANDARD-DRIVEN PRECISION

Our 11 CNC centers machine components to exact dimensional standards. This isn't just about a good fit; it's about ensuring perfect geometric alignment for reliable, repeatable sealing performance.

20+ YEARS OF PROVEN DESIGN

Our valve architectures are not theoretical. They have been refined and validated over two decades in the world's most demanding process plants, giving you unparalleled assurance of long-term reliability.

API 609 Certificate

API 609

API 607 Fire Safe Certificate

BV

ISO 15848-1 Fugitive Emissions

ISO 15848-1

ISO 9001 Certificate

ISO 9001

CE PED Certificate

CE/PED

ATEX Certificate

DNV

Proof of Performance

ACHIEVING ZERO FUGITIVE EMISSIONS

The Challenge & Goal

  • Challenge: An ethylene cracker unit was failing Leak Detection and Repair (LDAR) audits due to fugitive emissions from incumbent block valves.
  • Risk: Regulatory fines, safety hazards, and significant loss of valuable product.
  • Goal: Implement a solution with verifiable zero-leakage performance, certified to ISO 15848-1 Class A or B.

Our Solution & Result

  • Action: Leveraged our material expertise to specify Triple Offset Valves with flexible graphite packing, manufactured and tested entirely in-house.
  • Performance: The valves passed all subsequent LDAR sniff tests with zero detectable emissions, meeting ISO 15848-1 Class B requirements.
  • Result: Full regulatory compliance achieved, plant safety enhanced, and an estimated annual product saving of over \\$250,000.
"JRVAL didn't just sell us a product; they provided a fully-traceable, engineered solution. Their control over materials and manufacturing gave us the confidence we needed. They solved our chronic emissions problem on the first try."

— Process Safety Engineer, Major Gulf Coast Petrochemical Complex

PARTNER WITH THE SOURCE MANUFACTURER

Don't compromise on process integrity. Let our engineers, backed by 20 years of manufacturing and material science expertise, specify a valve solution that guarantees safety, reliability, and performance.

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Need Help with Valve Selection?

We don't only sell generic valves. We provide engineered solutions tailored to the specific operating environment of your process area.

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