Pinless Design: Key/square shaft connection eliminates pin loosening/breakage, ensures stability in high-frequency/vibration, reduces failures.
Bidirectional Sealing:Elastic seat + spherical disc seals bidirectionally (custom leakage class), blocks contamination/backflow.
2-Ear Wafer:Compact design with bolt self-alignment for fast, precise installation with minimal errors.
Premium Materials: MTC certificates + PMI testing ensure material authenticity and compliance.
Design and Manufacture: ASME B16.34; ASME VIII; API 609
Leakage Class: API 598 (Bi-directional Zero Leakage)
Side Flange Standards: ANSI 125LB/ 150LB/ 300LB; ASME; AS-D/E; BS; DIN; EN PN6/ PN10/ PN16/ PN25/ PN64; GB; GOST; HG/T; JIS 5K/ 10K/ 16K
Top Flange (Actuator Mounting) : ISO 5211; GB 90°
Face-to-Face Dimension: ISO 5752; MSS SP-68; ASME B16.10; EN 558-1; API 609
Testing Standards: API 598; EN 12266-1; ISO 5208; BS 6755-1
Certifications: ISO 9001; CE; BV; API 609; API 598; EAC; SIL3;
Technical description
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Q&A
Specification of the Valve |
|
---|---|
Type of Connection | Wafer |
Actuation | Round / Square Head |
Size |
1 1/2in~112in (DN40~DN2800+) |
Pressure |
25bar-64bar (2.5mpa-6.4mpa) |
Testing Pressure | 450psi |
Medium | Water/Oil/Air |
Medium Temperature | -40℃~250℃ |
Material of the Valve |
|
---|---|
Body | CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ 1.4406 |
Disc | DI/ CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ HC276/ C95400/ C95800 |
Stem | 45#/ SS410/ SS416/ SS420/ SS304/ SS316/ SS316L/ 17-4/ 2205/ 2507/ 1.4529/ K500/ CF8/ CF8M/ HC276 |
Soft Seat | EPDM/ NBR/ SIL/ FKM/ FPM/ VITON/ PTFE/ RPTFE/ HYPALON/ UHMWPE/ PEEK |
Our core principles are built on material integrity, precision engineering, and decades of field-tested experience. This is how we deliver valves that perform reliably, year after year.
Our roots are in casting. Led by a materials expert, we ensure every heat's chemical composition and treatment strictly conforms to ASTM/EN standards, guaranteeing predictable strength and corrosion resistance.
Our 11 CNC centers machine components to exact dimensional standards. This isn't just about a good fit; it's about ensuring perfect geometric alignment for reliable, repeatable sealing performance.
Our valve architectures are not theoretical. They have been refined and validated over two decades in the world's most demanding process plants, giving you unparalleled assurance of long-term reliability.
Discover how JRVAL's high-performance valve solved a persistent and costly problem for a major LNG facility.
An LNG terminal was experiencing frequent failures in their cryogenic lines (-162°C). Competitor valves suffered from stem freezing, seat embrittlement, and through-leakage, forcing costly emergency shutdowns and posing a significant safety risk from flammable gas leaks. The high thermal cycling caused premature wear and loss of sealing integrity.
Our team specified a JRVAL High Performance Butterfly Valve with an extended bonnet, crafted from CF8M stainless steel. The double-offset design minimized torque, while the specialized cryogenic-rated PTFE seat maintained flexibility and sealing at extreme low temperatures. The extended bonnet successfully isolated the actuator and packing from freezing conditions.
"The JRVAL cryogenic valves have been flawless. We have achieved over 18 months of continuous, leak-free operation, completely eliminating the unplanned shutdowns we used to face. Their engineering expertise made all the difference."
The following are the representative application industries of this valve. Since butterfly valves can be applied to almost all industries (as long as the temperature and pressure are in line), many industries have not been listed.
The high performance double offset butterfly valve demonstrates excellent corrosion resistance in sulfur-containing crude oil and acidic water environments, with PTFE seats capable of withstanding media up to 200°C. In a petrochemical plant’s catalytic cracking unit, these valves have operated stably in sulfur-containing wastewater treatment for over five years without significant corrosion.
The double offset butterfly valves feature a precision dual eccentric design, enabling rapid low-friction contact/separation between the disc and soft seat during operation. This minimizes wear and extends service life, making them ideal for large-diameter, high-cycle water systems in power plants.
The double offset butterfly valve combines corrosion-resistant stainless steel with food-grade soft seals, preventing secondary contamination of potable water. This ensures safe and hygienic drinking water delivery in municipal water systems.
SS316L exhibits a Pitting Resistance Equivalent Number (PREN) in seawater significantly higher than ordinary stainless steels; Duplex stainless steels, with a PREN value >35, are even more suitable for harsh marine environments. Our hpbv has obtained certifications from classification societies such as CCS, ABS, DNV, and LR.
The high performance butterfly valves provide long-term reliable bubble-tight shutoff, effectively preventing hazardous gas/liquid leaks to meet strict environmental emission standards.
The butterfly valve double offset employs a precision dual eccentric structure, minimizing physical damage to food materials (e.g., fruit pulp beverages, cream, sauces) by reducing friction during operation.
The China double offset butterfly valve is specifically designed for slurry applications with bidirectional sealing capability. It maintains tight closure under pressure fluctuations (forward: 25 bar/2.5 MPa, reverse: 10 bar/1.0 MPa).
JRVAL, as one of high performance butterfly valve manufacturers supply a comprehensive range from DN40 to DN5000+, covering all refrigeration system requirements. Material selection can be customized based on refrigerant type and operating conditions.
This sector demands valves capable of handling highly corrosive, high-chloride environments. For such applications, JRVAL, as one of double eccentric butterfly valve suppliers china, provides solutions featuring construction from materials like SS316L and Duplex stainless steel (PREN > 35 for superior pitting resistance) for exceptional durability.
Our commitment to quality is verified by internationally recognized standards. We provide the documentation to prove it.
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Our pinless design connects the stem and disc via precision-matched square or splined interfaces. This creates an integrated structure that distributes force uniformly, completely eliminating risks of pin shearing, corrosion, or loosening. It is significantly more reliable than pinned designs, especially in high-frequency or high-vibration applications.
"Headless" simply means the valve is supplied ready for automation, without a manual operator like a handwheel. It features a standardized ISO 5211 mounting platform, ensuring direct, seamless, and perfectly compatible installation with pneumatic or electric actuators from any brand.
We guarantee material compliance with strict quality control. Every valve is supplied with its original Material Test Certificate (MTC), and we support third-party Positive Material Identification (PMI) testing for absolute verification. Our entire process is built on adherence to your exact specifications.
Yes, the valve seat is fully replaceable to extend the valve's service life. While the process is straightforward, we recommend it be performed by trained personnel to ensure perfect post-replacement sealing. We are happy to provide detailed guidance or on-site service support if needed.
Compare our quality against any brand. We're confident you'll choose JRVAL after an in-depth evaluation of our sample products.
We stand by our craftsmanship. Enjoy a comprehensive warranty covering non-human damage, with spare parts readily available.
Every shipment is backed by comprehensive documentation, including material test reports (MTR), heat treatment reports, and mechanical performance tests.