Elasticity Excellence: High-resilience EPDM/PTFE blend (60%+ rubber) withstands 200°C CIP cycles with industry-leading elasticity retention (2-year field data verified).
Modular Maintenance: Modular seat replacement reduces 90% maintenance costs and 80% downtime versus traditional valves
Space-Optimized Mounting: Kitz-inspired two-ear clamp cuts weight by 30%-40% and boosts installation efficiency 50% for compact layouts
Passivated 304/316L Steel: Acid-washed and passivated surface is smooth, mark-free, with permanent clear cast markings.
Design and Manufacture: ASME B16.34; ASME VIII; API 609
Leakage Class: API 598 (Bi-directional Zero Leakage)
Side Flange Standards: ANSI 125LB/ 150LB; ASME; AS-D/E; BS; DIN; EN PN6/ PN10/ PN16; GB; GOST; HG/T; JIS 5K/ 10K
Top Flange (Actuator Mounting) : ISO 5211; GB 90°
Face-to-Face Dimension: ISO 5752; MSS SP-68; ASME B16.10; EN 558-1; API 609
Testing Standards: API 598; EN 12266-1; ISO 5208; BS 6755-1
Certifications: ISO 9001; CE; BV; API 609; API 598; EAC; SIL3;
Technical description
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Q&A
Specification of the Valve |
|
---|---|
Type of Connection |
Wafer |
Actuation |
Lever |
Size |
DN40~DN200 (1 1/2in~8in ) |
Pressure |
10bar~20bar (1.0mpa~2.0mpa) |
Testing Pressure |
256psi |
Medium |
Water/Oil/Air |
Medium Temperature |
-25~180℃ |
Material of the Valve |
|
---|---|
Body |
CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ 1.4406 |
Disc |
DI/ CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ HC276/ C95400/ C95800 |
Stem |
45#/ SS410/ SS416/ SS420/ SS304/ SS316/ SS316L/ 17-4/ 2205/ 2507/ 1.4529/ K500/ CF8/ CF8M/ HC276 |
Soft Seat |
EPDM/ NBR/ SIL/ FKM/ FPM/ VITON/ UHMWPE |
Our butterfly valve stainless bodies are produced from a high-density casting process. This ensures a solid, non-porous structure, completely free from sand holes and other casting defects. The result is superior strength and maximum durability.
Learn More About Our ProcessFor over 20 years, our reputation has been built on a foundation of deep material expertise and precision engineering. We control the entire process, from raw casting to final assembly, ensuring every valve meets our uncompromising standards.
Founded by a casting expert, we guarantee material integrity. We use PMI testing to verify alloys, ensuring every stainless steel valve casting strictly adheres to ASTM/EN standards for optimal performance and longevity.
Our state-of-the-art CNC centers ensure every component's dimensions are machined to exact specifications. This precision is critical for the perfect fit and flawless operation of the wafer butterfly valve assembly, guaranteeing reliability.
With two decades of field validation, our valve designs are not just theoretical; they are proven to be rational and reliable. This extensive experience means our products deliver consistent, trustworthy performance in real-world conditions.
How JRVAL solved a critical failure point for a leading chemical processing plant, saving them from catastrophic losses.
A leading chemical manufacturer was experiencing repeated failures with their existing butterfly valves in a highly corrosive processing line. The competitor's valves suffered from rapid seat degradation and stem leakage, leading to unplanned shutdowns, significant maintenance overtime, and a constant safety hazard. Their reputation and production targets were at risk.
Our engineers analyzed the medium and operating conditions. We supplied our stainless steel handle wafer butterfly valve with a Duplex 2205 body and disc, paired with a specialized FKM seat. The key was not just the materials, but our SwiftSeat™ replaceable seat design, allowing for rapid, on-site maintenance without removing the entire valve from the pipeline.
"The switch to JRVAL valves was a game-changer. We went from monthly failures to over a year of uninterrupted, zero-leakage service. Their technical support and product quality are in a different league."
The following are the representative application industries of this valve. Since butterfly valves can be applied to almost all industries (as long as the temperature and pressure are in line), many industries have not been listed.
SwiftSeat™ Wafer Butterfly Valve enable up to 70% faster on-site seat replacement, drastically cutting downtime and reducing maintenance costs by 30% with a 500,000-cycle seat life.
As one of leading stainless steel butterfly valves manufacturers, JRVAL offers valves in 304L, 316L, Duplex 2205, and Super Duplex 2507 stainless steels, meeting NACE MR0103/0175 to resist complex corrosion in power plants.
JRVAL hand lever operated butterfly valve undergo bubble-tight testing (API 598 Class VI), ensuring zero leakage and potentially saving a city water network over 5 million RMB annually in non-revenue water loss.
Our marine butterfly valve boast Lloyd’s Register, DNV, ABS, and CCS certifications, achieving an average MTBF over 25,000 hours for reliable shipboard operation.
For challenging applications like VOCs treatment, JRVAL, a wafer butterfly valve manufacturer, can supply specific coatings or Hastelloy options to meet stringent environmental demands.
JRVAL's sanitary butterfly valve feature FDA & (EC) 1935/2004 certified wetted parts and Ra ≤ 0.5μm surface polish, improving cleanability and reducing bacterial risk by over 30%.
JRVAL's ss butterfly valve feature reinforced stems and bushings with wear-resistant materials, reducing stem breakage risk by over 50% against high torque from slurries.
JRVAL's cryogenic butterfly valve offer ±1.5% flow control accuracy for cold storage brine/glycol systems, optimizing cooling efficiency by 5%, and achieve 2-4 second emergency shut-off in refrigerant lines, significantly reducing risk.
Leveraging 316L, Duplex, and Super Duplex stainless steel options, JRVAL corrosion-resistant butterfly valve excel in seawater desalination, effectively resisting highly corrosive brines and ensuring long-term operational reliability
Our commitment to quality is verified by internationally recognized standards. We provide the documentation to prove it.
Ready to configure for your project?
Yes, replacement is extremely straightforward. Our innovative design allows you to easily extract and install a new seat by simply loosening the wafer bolts and removing the valve. No specialized tools are needed – just follow our clear, simple replacement guide.
A higher rubber content significantly enhances elasticity and resilience. This improves the seal between the disc and seat, providing superior bubble-tight shut-off. Combined with premium rubber compounds (EPDM, NBR, Viton®), it results in exceptional resistance to aging, chemicals, and temperature, ensuring a longer, more reliable service life.
Absolutely. Our valve stem tops and mounting platforms are designed to the universal ISO 5211 standard. This ensures seamless, direct attachment of any manual operator (lever, gearbox) or pneumatic/electric actuator from major brands, giving you maximum flexibility.
Our guarantee covers the exact material you specify. We offer both 304 (CF8) and 316L (CF3M/CF8M) stainless steel options to suit your application's corrosion resistance needs. Every valve is shipped with a full Material Test Certificate (MTC) to international standards, verifying its composition and quality.
Yes. Our universal wafer design and comprehensive flange database allow us to manufacture valves compatible with global standards, including AS 2129 (Tables D/E/F/H), AS 4087, and BS 4504 (PN6-PN40). Simply specify your required standard and pressure class when ordering.
Compare our quality against any brand. We're confident you'll choose JRVAL after an in-depth evaluation of our sample products.
We stand by our craftsmanship. Enjoy a comprehensive warranty covering non-human damage, with spare parts readily available.
Every shipment is backed by comprehensive documentation, including material test reports (MTR), heat treatment reports, and mechanical performance tests.