Premium Materials: MTC certificates + PMI testing ensure material authenticity and compliance.
Thick-Wall Body: Meets chemical industry standards (HG/T), resists corrosion/stress.
Clog-Resistant Structure: Smooth flow path minimizes residue.
Flexible Integration: Customizable flanges & ISO 5211 actuator interfaces for easy retrofitting/upgrades.
Design and Manufacture: GB/T 12238-1989; GOST 12815-1980; GOST 5263-1975
Leakage Class: API 598 (Bi-directional Zero Leakage)
Side Flange Standards: ANSI 125LB/ 150LB; ASME; AS-D/E; BS; DIN; EN PN6/ PN10/ PN16; GB; GOST; HG/T; JIS 5K/ 10K
Top Flange (Actuator Mounting): ISO 5211; GB 90°
Face-to-Face Dimension: ISO 5752; MSS SP-68; ASME B16.10; EN 558-1; API 609
Testing Standards: API 598; EN 12266-1; ISO 5208; BS 6755-1
Certifications: ISO 9001; CE; BV; API 609; API 598; EAC; SIL3;
Technical description
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Q&A
Specification of the Valve |
|
---|---|
Type of Connection |
Wafer |
Actuation |
Lever |
Size |
1 1/2in ~ 8in (DN40~DN200) |
Pressure |
10bar~20bar (1.0mpa~2.0mpa) |
Testing Pressure |
256psi |
Medium |
Water/Oil/Air |
Medium Temperature |
-25~180℃ |
Material of the Valve |
|
---|---|
Body |
CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ 1.4406 |
Disc |
DI/ CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ HC276/ C95400/ C95800 |
Stem |
45#/ SS410/ SS416/ SS420/ SS304/ SS316/ SS316L/ 17-4/ 2205/ 2507/ 1.4529/ K500/ CF8/ CF8M/ HC276 |
Soft Seat |
EPDM/ NBR/ SI/ FKM/ FPM/ VITON/ PTFE/ HYPALON/ UHMWPE |
Our butterfly valve stainless bodies are produced from a high-density casting process. This ensures a solid, non-porous structure, completely free from sand holes and other casting defects. The result is superior strength and maximum durability.
Learn More About Our ProcessWe control the entire manufacturing process, from raw CF8/CF8M stainless steel investment casting to electropolishing and final assembly. This guarantees superior corrosion resistance, purity, and performance in every valve.
We use only certified CF8/CF8M/CF3M stainless steel from trusted suppliers, verified by in-house PMI testing to ensure alloy integrity for maximum corrosion resistance and durability.
Our CNC centers achieve ultra-smooth, crevice-free surfaces (Ra ≤ 0.4μm) and electropolishing, critical for preventing contamination and ensuring easy CIP/SIP in hygienic applications.
Our optimized seat design and precision-machined disc/stem interface guarantee bubble-tight, zero-leakage performance, validated by rigorous pressure and cycle testing for long-term reliability.
The following are the representative application industries of this valve. Since our stainless steel wafer butterfly valves are highly versatile, many specific industries are not listed individually but are fully supported.
While heavy-body wafer type valves are typically designed for medium-low pressure applications, JRVAL’s butterfly valve incorporates GOST valve compliance through reinforced body wall thickness and thicker stems, which ensures enhanced safety margins and meets the rigorous strength requirements.
JRVAL can provide a special low-temperature epdm lined butterfly valve capable of withstanding -40°C or even lower, meeting the demands of extremely cold regions like Russia.
For municipal water supply, an integral body design offers greater robustness, while a split body facilitates maintenance on certain large-diameter valves. JRVAL, as a wholesale wafer butterfly valve provider, can supply either type based on specific needs.
Valve bodies are typically coated internally and externally with marine-grade heavy anti-corrosion coatings (usually ≥300μm thick). The stem and disc, often found in our butterfly valve ss316 models, are made from seawater-resistant materials.
For the environmental sector, valve bodies utilize heavy anti-corrosion coatings compliant with GOST standards (e.g., multi-layer epoxy or polyurethane, total thickness ≥300μm). The disc and stem of our ss butterfly valves are made from corrosion-resistant alloys to effectively resist erosion from environmental media.
In the food processing industry, the internal and external surfaces of our stainless steel butterfly valves are highly polished (Ra ≤ 0.8μm, even down to 0.4μm), feature a crevice-free design for easy CIP/SIP cleaning, and reduce bacterial growth risk. The seat fits tightly with the body, ensuring no media retention.
JRVAL as a leading wafer butterfly valve manufacturer offers “Mining Heavy-Duty” butterfly valves, featuring a thickened body (wall thickness increased by 20-30% over standard), reinforced stem and bushings, and an optimized seat fixation method. This design effectively resists high abrasion, high impact, and pipeline vibrations, extending the valve’s service life by over 30%.
JRVAL utilizes specially formulated low-temperature EPDM or PTFE seats, combined with an optimized stem sealing design. This ensures reliable sealing and operation of the center line butterfly valve in environments down to -50°C. Verified by low-temperature cycle testing, the leakage rate still meets Grade A after 50,000 cycles.
Our stainless steel wafer butterfly valve is constructed from premium materials such as CF8M, ensuring long-term performance against aggressive saline environments, complemented by robust seat options for reliable, bubble-tight sealing.
How JRVAL’s sanitary stainless steel valves eliminated contamination risks and improved CIP efficiency for a leading beverage producer.
PureTaste Beverages was struggling with inconsistent batch quality. Their existing valves had internal crevices and rough surface finishes that trapped residual product, fostering bacterial growth and making Clean-in-Place (CIP) cycles ineffective.
To combat the contamination, they were forced to perform lengthy, manual teardowns and cleaning, leading to excessive downtime, high labor costs, and wasted cleaning agents. Product purity was constantly at risk.
JRVAL supplied our sanitary stainless steel wafer valves, featuring an electropolished, crevice-free internal surface (Ra ≤ 0.4μm) and a void-free seat design. This ultra-smooth finish provides no purchase for microbial growth and allows for complete drainage.
The impact was transformative. Contamination issues were eliminated, ensuring consistent product quality and safety. The plant’s CIP cycles became highly effective, drastically reducing cleaning time and resource consumption, which directly improved their operational bottom line.
"The difference was night and day. JRVAL's sanitary valves solved a problem we'd been fighting for years. Our cleaning is faster, and our product quality is more reliable than ever. It was the right investment."
Our commitment to quality is verified by internationally recognized standards. We provide the documentation to prove it.
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We stand by our craftsmanship. Enjoy a comprehensive warranty covering non-human damage, with spare parts readily available.
Every shipment is backed by comprehensive documentation, including material test reports (MTR), heat treatment reports, and mechanical performance tests.