Specialized standards for specialized supply: Strict Standards separation ensures dimensional compatibility, eliminating misalignment risks.
Sealing Integrity: Precision machining under single-standard protocols prevents leakage from mismatched sealing surfaces.
Material Assurance: 100% stainless steel with third-party certifications eliminates counterfeit risks.
Traceable Craftsmanship: ISO9001 casting with permanent markings enables lifetime quality tracking.
Full-process Reliability: Reinforced components exceed standard product performance in strength/sealing/operation.
Precision-Matched Flanges:Flanges customized from pipeline measurements for leak-free sealing.Thickness reinforced per standards (e.g., HG/T).
Design and Manufacture: ASME B16.34; ASME VIII; API 609:AS2129 JISB2220
Leakage Class: API 598 (Bi-directional Zero Leakage)
Side Flange Standards: ANSI 125LB/ 150LB; ASME; AS-D/E; BS; DIN; EN PN6/ PN10/ PN16; GB; GOST; HG/T; JIS 5K/ 10K
Top Flange (Actuator Mounting) : ISO 5211; GB 90°
Face-to-Face Dimension: ISO 5752; MSS SP-68; ASME B16.10; EN 558-1; API 609
Testing Standards: API 598; EN 12266-1; ISO 5208; BS 6755-1
Certifications: ISO 9001; CE; BV; API 609; API 598; EAC; SIL3；
Technical description
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Q&A
SPECIFICATION OF THE VALVE |
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|---|---|
|
Type of Connection |
Flange |
|
Actuation |
Electric |
|
Size |
1 1/2in ~ 48in |
|
Pressure |
10bar~20bar |
|
Testing Pressure |
256psi |
|
Medium |
Water, Oil, Gas, Steam, Corrosive Media, Slurry, etc. |
|
Medium Temperature |
-25℃~180℃ |
MATERIAL OF THE VALVE |
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|---|---|
|
Body |
CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ 1.4406 |
|
Disc |
DI/ CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ HC276/ C95400/ C95800 |
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Stem |
45#/ SS410/ SS416/ SS420/ SS304/ SS316/ SS316L/ 17-4/ 2205/ 2507/ 1.4529/ K500/ CF8/ CF8M/ HC276 |
|
Soft Seat |
EPDM/ NBR/ SIL/ FKM/ FPM/ VITON/ PTFE/ HYPALON/ UHMWPE |
Voltage Options: AC 220V, 380V; DC 24V
Frequency: 50Hz / 60Hz
Control Type: On/Off (Quarter-turn)
Modulating Input: 4-20mA / 0-10V DC
Current Draw: Varies by model (e.g., 0.2A ~ 2.5A)
Protection Class: Standard IP67 (NEMA 4/4X)
Optional Protection: IP68 (Submersible)
Housing Material: Die-cast Aluminum Alloy
Coating: Anti-corrosion Powder Coating
Ambient Temp: -20°C to +70°C (-4°F to +158°F)
Manual Override: Handwheel for Emergency Use
Position Indicator: Dome-type Visual Indicator
Limit Switches: 2x Open, 2x Close (Standard)
Torque Protection: Electronic Over-torque Cutoff
Optional Fail-Safe: Battery Backup Module
Our stainless steel flange valve bodies are created using a precision investment casting process. This method ensures an exceptionally smooth surface finish for better flow and hygiene, and a dense, uniform material structure for maximum corrosion resistance and pressure containment.
Discover Our Quality ControlWe combine our expertise in stainless steel metallurgy with precision electric actuators to deliver automation solutions that thrive. Each assembly is designed for superior corrosion resistance, hygienic performance, and reliable control in chemically aggressive and critical purity applications.
As casting specialists, we ensure material purity. We use PMI testing to verify every batch of CF8M/SS316 stainless steel, guaranteeing the correct chrome, nickel, and molybdenum content for maximum corrosion resistance.
Our state-of-the-art CNC centers machine every flange face to exact ANSI/DIN standards. This precision ensures a perfect gasket seal, preventing dangerous leaks in high-pressure or corrosive chemical lines.
With over two decades of successful installations in corrosive environments, our valve designs are proven to be robust and reliable. This experience ensures our products deliver long-term, leak-free performance.
Our electric actuated stainless steel flange valves provide the ultimate in corrosion resistance and purity, making them the premier choice for industries where media integrity and automated control are critical.
For automated clean-in-place (CIP) systems and product lines, our valves ensure hygienic conditions. An electric ss butterfly valve with a polished finish prevents bacterial growth and ensures product purity from start to finish.
In high-purity water (WFI) and process fluid loops, material integrity is non-negotiable. Our automated cf8m butterfly valve, made from 316 stainless steel, provides a crevice-free, sanitary flow path essential for sterile manufacturing.
For automated batching and transfer of corrosive chemicals, acids, and alkalis, a robust butterfly valve ss construction offers broad chemical compatibility, ensuring plant safety and long-term asset reliability.
In chemical dosing systems (e.g., chlorine, ferric chloride) and membrane filtration skids, stainless steel is vital. Our electric awwa butterfly valve in SS316 offers superior resistance to corrosive treatment chemicals.
Handling high-salinity brine and seawater in reverse osmosis plants requires superior materials. A butterfly valve stainless steel body, specifically in Duplex or SS316L, prevents chloride pitting and ensures maximum plant uptime.
For automated control of corrosive bleaching chemicals and white liquor, a standard stainless steel valve is essential. For extreme services, a PTFE lined butterfly valve with a stainless body offers the ultimate chemical barrier.
In mineral extraction processes involving acidic leachates and corrosive slurries, a stainless steel body is critical. An automated rubber lined butterfly valve with an SS body combines abrasion and corrosion resistance perfectly.
For utility lines handling sour water, process chemicals, and other corrosive by-products, a stainless steel class 150 butterfly valve provides a reliable, automated isolation solution that meets stringent plant safety standards.
For automated control at extremely low temperatures, austenitic stainless steel is required for its toughness. A specially designed low temperature butterfly valve ensures safe and reliable operation in LNG terminals and air separation units.
We combine our corrosion-resistant stainless steel body with a range of specialized disc and seat materials to deliver reliable automated control for even the most demanding process fluids.
How a mid-sized chemical manufacturer optimized their valve procurement strategy, achieving a 22% cost reduction and a 4-week lead time improvement without compromising on material integrity or long-term performance for their corrosive media lines.
The Client: A Regional Specialty Chemical Producer
A specialty chemical plant in Southeast Asia was undertaking a critical expansion of its production line for acidic cleaning agents. The project's success depended on sourcing 52 units of electric actuated, corrosion-resistant butterfly valves (DN150 to DN400) that met stringent performance and safety standards, all within a tight 10-week installation window and a carefully managed budget.
The Procurement Challenge: Balancing Cost, Lead Time, and Verifiable Quality
The project engineer, Mr. Hassan, faced a common procurement dilemma. Quotes from established European brands were reliable but exceeded the valve budget by nearly 30% and quoted 12-14 week lead times, jeopardizing the entire project schedule. Conversely, low-cost options from unverified traders presented significant risks of material non-compliance (e.g., lower molybdenum content in SS316) and inconsistent manufacturing quality, which had led to premature failures in past projects.
Instead of simply providing a quote, we engaged with Mr. Hassan's engineering team to present a comprehensive technical and supply chain solution. Our value proposition was built on verifiable quality control rooted in our **in-house casting capabilities** and transparent processes.
As a manufacturer with our own 81,426m² facility including an integrated foundry, we demonstrated end-to-end control. Our founder, a 20-year casting expert, oversees the process. For this project's ASTM A351 CF8M (SS316) valves, we provided batch-specific **Material Test Reports (MTRs)** directly from our foundry, showing a consistent molybdenum content between 2.2-2.5% (exceeding the 2.0% minimum), critical for chloride corrosion resistance. We welcomed the client to arrange a paid, independent SGS inspection at our facility prior to shipment, ensuring full transparency.
Leveraging our 11 key CNC machining centers, we ensured all valve bodies and flange connections adhered strictly to EN 1092-1 PN16 dimensions. Final QC dimensional reports, generated using calibrated measuring tools (e.g., vernier calipers), were included in the documentation package for each valve, guaranteeing seamless on-site installation and perfect alignment.
The acidic medium required reliable, long-term sealing. Our solution featured EPDM-lined valves achieving **bi-directional zero-leakage performance under the API 598 Rate A test standard**. This is accomplished through a proprietary seat geometry that ensures uniform disc-to-seat pressure distribution, enhancing seal longevity without added material cost—a key aspect of our design philosophy.
By controlling casting and machining in-house, we eliminated the delays and uncertainties common with outsourced production. We committed to and met an **8-week Ex-Works delivery schedule**, a full 4 weeks shorter than the European alternatives, effectively de-risking the client's critical installation timeline.
We provided a clear support framework: a **24-month warranty** covering material and manufacturing defects. During this period, any required spare parts (e.g., seats, gaskets) would be provided free of charge. Post-warranty, since our valves are built to international standards (ISO 5752), sourcing replacement parts is straightforward and not dependent on a proprietary supply chain. Our technical team remains available for online support to assist with any operational queries.
The partnership delivered tangible, measurable outcomes that directly addressed the client's initial challenges.
Our commitment to quality is verified by internationally recognized standards, providing the documentation and peace of mind you need for your critical industrial applications.
Engineered for corrosion resistance and purity.
We offer two primary control types: On/Off (Quarter-Turn) for simple open/close operations, and Modulating (Regulating) which accepts a 4-20mA or 0-10V input signal for precise flow control. All actuators include a manual override handwheel for operation during power loss and are available in various voltages (e.g., 24V DC, 220V AC, 380V AC).
As a foundry-based manufacturer, we have full control over the material from melt to final product. Every batch of valves comes with a detailed **Material Test Report (MTR)** traceable to the heat number cast on the valve body. For CF8M (SS316), we ensure the molybdenum content consistently exceeds the 2.0% minimum for superior corrosion resistance.
We size our actuators based on the valve's specific torque requirements, considering factors like line pressure, media, and temperature. We add a safety factor of at least 30% to the valve's breakaway torque to ensure reliable performance and long service life. The valve-actuator connection is standardized via an **ISO 5211 mounting flange**, guaranteeing perfect alignment and interchangeability.
Yes. We manufacture to all major international flange standards. You can specify **ANSI B16.5 (Class 150), EN 1092-1 (PN10/PN16), or JIS (10K/5K)** when ordering. We ensure both the flange drilling and the valve's face-to-face dimension (per ISO 5752) strictly conform to the specified standard for a drop-in, hassle-free replacement.
We guarantee that the material you specify is the material you receive. Our foundry-direct model and included MTRs provide verifiable proof of chemical composition and mechanical properties for every valve.
We guarantee a fully integrated and tested valve assembly. The actuator is properly sized with a safety margin, mounted per ISO 5211, and cycle-tested to ensure smooth, dependable operation right out of the box.
We guarantee comprehensive documentation for your quality assurance. Each shipment includes MTRs, hydrostatic test reports (per API 598), actuator datasheets, and wiring diagrams to support your installation and commissioning process.
Ready to discuss your specific automation needs? Contact our engineers for a technical consultation.
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Address: DaZhan Industrial Park, Xiaozhan Town, Jinnan District, Tianjin, China
Copyright @ 2025. Tianjin Jiangrui Steel Casting Co., Ltd.
Technical Support: Magic Lamp - Website
