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HVAC Butterfly Valve
Wafer Butterfly Valve Supplier
China EPDM Butterfly Valve

Modu-Seal™ Stainless Steel Wafer Type Butterfly Valve - Pneumatic

1.5in~48in; PN6~PN20 (Class125~150)
Water Supply & Wastewater Treatment Energy & Semiconductors Petrochemical Industry Seawater Desalination Mining & Metals Shipbuilding Industry

Product Advantages

iconElasticity Excellence: High-resilience EPDM/PTFE blend (60%+ rubber) withstands 200°C CIP cycles with industry-leading elasticity retention (2-year field data verified).

iconModular Maintenance: Modular seat replacement reduces 90% maintenance costs and 80% downtime versus traditional valves

iconSpace-Optimized Mounting: Kitz-inspired two-ear clamp cuts weight by 30%-40% and boosts installation efficiency 50% for compact layouts

iconPassivated 304/316L Steel: Acid-washed and passivated surface is smooth, mark-free, with permanent clear cast markings.

Standards and Certifications

Design and Manufacture: ASME B16.34; ASME VIII; API 609

Leakage Class: API 598 (Bi-directional Zero Leakage)

Side Flange Standards: ANSI 125LB/ 150LB; ASME; AS-D/E; BS; DIN; EN PN6/ PN10/ PN16; GB; GOST; HG/T; JIS 5K/ 10K

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Top Flange (Actuator Mounting) : ISO 5211; GB 90°

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Face-to-Face Dimension: ISO 5752; MSS SP-68; ASME B16.10; EN 558-1; API 609

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Testing Standards: API 598; EN 12266-1; ISO 5208; BS 6755-1

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Certifications: ISO 9001; CE; BV; API 609; API 598; EAC; SIL3;

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Technical description

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Q&A

Specification of the Valve

 

Type of Connection

Wafer

Actuation

Pneumatic

Size

DN40~DN1200

(1 1/2in~48in )

Pressure

6bar~20bar

(0.6mpa~2.0mpa)

Testing Pressure

256psi

Medium

Water, Oil, Gas, Steam, Corrosive Media, Slurry, etc.

Medium Temperature

-25~180℃

Material of the Valve

 

Body

CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ 1.4406

Disc

DI/ CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ HC276/ C95400/ C95800

Shaft

45#/ SS410/ SS416/ SS420/ SS304/ SS316/ SS316L/ 17-4/ 2205/ 2507/ 1.4529/ K500/ CF8/ CF8M/ HC276

Soft Seat

EPDM/ NBR/ SIL/ FKM/ FPM/ VITON/ UHMWPE

Actuator Type

Double Acting: Utilizes compressed air to power both the open and close strokes of the valve.

Single Acting / Spring-Return: Uses compressed air for one stroke and a mechanical spring for the return stroke, providing a fail-safe position.

- Normally Closed (NC) / Fail-Close: The spring closes the valve upon loss of air pressure.

- Normally Open (NO) / Fail-Open: The spring opens the valve upon loss of air pressure.

Control Type

On/Off (Discrete): For fully open or fully closed service, providing simple and reliable isolation.

Modulating (Throttling): For precise flow control by positioning the disc at any intermediate angle. Requires an electro-pneumatic positioner.

Special Configurations

Electro-magnetically Released: A specialized double-acting actuator designed for specific safety or emergency shutdown (ESD) applications.

Custom Solutions: Other actuator configurations and accessories are available upon request to meet unique application requirements.

Wafer Butterfly Valve Manufacturer

High-Density Casting: Zero Porosity Guaranteed

Our butterfly valve stainless bodies are produced from a high-density casting process. This ensures a solid, non-porous structure, completely free from sand holes and other casting defects. The result is superior strength and maximum durability.

Learn More About Our Process

AUTOMATED PRECISION, ENGINEERED FOR HIGH-CYCLE LIFE

Our pneumatic actuated butterfly valves deliver rapid, reliable, and precise flow control for modern automated systems. Engineered for high-cycle performance and minimal maintenance, they are the cornerstone of efficient industrial processing.

Foundry-Level Material Control

Founded by casting experts, we guarantee material integrity from the source. Through PMI spectral testing, we verify alloy compositions, ensuring every butterfly valve casting strictly adheres to ASTM/EN standards for optimal performance and longevity in automated systems.

Precision CNC Machining

Our advanced CNC centers machine critical interfaces, like the ISO 5211 mounting pad, to exacting tolerances. This precision guarantees effortless, accurate alignment with any standard electric or pneumatic actuator, ensuring reliable automated control.

Proven, Reliable Design

With two decades of field validation in automated applications, our valve designs are proven to be sound and reliable. This experience means our products deliver consistent, dependable performance when integrated into complex control systems.

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AUTOMATION ACROSS DIVERSE INDUSTRIES

Our pneumatic stainless steel butterfly valves are integrated into automated systems worldwide, providing reliable, high-speed performance where precision and uptime are non-negotiable.

EPDM Seat Butterfly Valve

Food & Beverage Processing

In automated Clean-in-Place (CIP) systems, our valves provide fast, hygienic control. The high-resilience EPDM seat butterfly valve withstands high temperatures and cleaning agents, ensuring sanitary conditions in dairies, breweries, and bottling plants.

SS 316 Butterfly Valves

Pharmaceutical & Biotech

For purified water (WFI) loops and process media, sterile conditions are paramount. Our highly polished SS 316 butterfly valves offer superior corrosion resistance and a crevice-free design, integrating seamlessly into validated sanitary systems.

Wafer Style Butterfly Valve

Water & Wastewater Treatment

Automated control of chemical dosing, filtration backwash, and aeration lines requires reliability. The compact wafer style butterfly valve design is easily integrated into PLC-controlled skids, optimizing treatment processes with precise, remote actuation.

Industrial Butterfly Valve

Chemical Dosing & Batching

Precision and speed are critical in chemical batching. As a core industrial butterfly valve, its pneumatic actuator delivers the repeatable, quick-closing action needed for accurate measurement and safe handling of process chemicals.

Butterfly Valve For Chilled Water System

Commercial HVAC Systems

For large-scale climate control, our valves integrate with Building Automation Systems (BAS) for efficient flow regulation. The reliable actuation of a butterfly valve for chilled water system applications ensures optimal energy use and comfort.

Butterfly Valve For Slurry Application

Mining & Minerals Processing

Automated slurry lines require robust valves that can handle abrasion. The quick cycling of a pneumatic butterfly valve for slurry application helps prevent solids from settling, ensuring consistent flow in demanding dewatering and processing circuits.

High Temperature Butterfly Valve

Textile Dyeing & Finishing

Rapid and precise control of dye and chemical baths is essential for color consistency. Our high temperature butterfly valve, fitted with a durable EPDM seat, withstands the thermal cycles of dyeing processes while providing automated batch control.

Center Line Butterfly Valve

Semiconductor & Electronics

In ultra-pure water (UPW) systems and chemical delivery, preventing contamination is critical. The high-purity construction of our center line butterfly valve ensures media integrity for wafer fabrication and other sensitive electronic manufacturing processes.

Wafer Butterfly Valve Manufacturer

OEM Skid & Equipment Builders

For compact, pre-fabricated process skids, our valves offer a reliable, space-saving solution. As a leading wafer butterfly valve manufacturer, we provide consistent quality and automation-ready components for equipment integrators worldwide.

ENGINEERED FOR AUTOMATED ENVIRONMENTS

High-Cycle Automation Systems

Designed for millions of cycles, the actuator and valve assembly thrives in applications requiring constant modulation or frequent on/off switching. This makes the wafer butterfly valve a workhorse in continuous manufacturing and processing plants.

Remote or Hazardous Locations

Pneumatic actuation allows valves to be controlled safely from a central control room, removing personnel from hazardous areas. The reliable operation of the valve butterfly wafer ensures process integrity without risking operator safety.

Emergency Shutdown (ESD) Systems

When equipped with a spring-return actuator, the valve can be configured to fail-open or fail-close instantly upon loss of air pressure. The guaranteed action of this soft seat butterfly valve is a critical safety feature in chemical and energy applications.

Precise Batching & Dosing

Paired with a smart positioner, our valves provide highly accurate and repeatable flow control. This is essential for automated batching systems where precise ingredient volumes dictate final product quality. We are a premier supplier of the China wafer butterfly valve for these systems.

Systems Requiring Synchronized Operation

In complex processes like manifold systems or multi-tank transfers, multiple valves must actuate in perfect coordination. The pneumatic control allows for instantaneous, synchronized operation, easily managed by a single PLC output, making our butterfly valve type wafer ideal.

Compact Installation Spaces

The wafer-style body and direct-mount actuator create a lightweight, compact assembly. This Kitz-inspired design is perfect for modular skids, tight piping configurations, and mobile equipment where both space and weight are at a premium. A specialty of a true actuated butterfly valve manufacturer.

Hygienic & Sanitary Media

With its passivated surface and FDA-compliant EPDM seat, the stainless steel wafer butterfly valve is designed for media purity. It is the standard choice for automated lines handling dairy products, purified water, syrups, and other food-grade liquids.

Atmospheric & Washdown Corrosion

The stainless steel body and epoxy-coated actuator resist corrosion from ambient humidity, chemical fumes, and frequent high-pressure washdowns in processing facilities, ensuring the longevity of the entire butterfly valve stainless steel body assembly.

Mild Oxidizing Chemicals

The SS 304 butterfly valve construction provides excellent resistance to common oxidizing agents like nitric acid (at low concentrations) and other chemicals used in industrial cleaning and basic chemical synthesis, offering a cost-effective solution.

Deionized & Process Water

Standard plant utility water, deionized water, and reverse osmosis loops are perfectly handled by our valves. As a top China stainless butterfly valve supplier, we ensure no leaching or contamination occurs in high-purity water systems.

Mild Alkalis & Glycols

The standard EPDM seat provides excellent compatibility with sodium hydroxide, potassium hydroxide, and various glycols used in cooling systems and chemical manufacturing. This makes the butterfly valve EPDM combination a versatile choice for many industrial processes.

Aqueous Solutions & Slurries

For water-based solutions containing suspended solids, such as in mining or paper stock, the resilient liner creates a tight seal around particles. The robust EPDM lined butterfly valve offers superior performance and wear resistance in light slurry service.

CASE STUDY: PNEUMATIC WAFER BUTTERFLY VALVE

Optimizing Automated Skids for a Malaysian Water Treatment Integrator

Project Scope: Supply of 350 units of DN80-DN200 pneumatic actuated SS316L wafer butterfly valves for their new series of automated water purification systems destined for industrial parks.

THE CHALLENGE: BALANCING PERFORMANCE, AUTOMATION & COST

Mr. Singh's team faced a critical procurement challenge. Their existing European mid-tier valve supplier provided reliable products but with two major drawbacks: high unit costs that eroded project profitability by 15-20%, and inconsistent lead times fluctuating between 8 to 12 weeks, which delayed skid assembly and final delivery. They required a partner who could provide automation-ready valves that met strict performance criteria without the prohibitive brand premium.

Their key evaluation criteria were:

  • Material Integrity: Verifiable SS316L (CF8M) composition for handling chlorinated water and mild chemical solutions.
  • Sealing Performance: Bi-directional zero-leakage sealing (compliant with API 598 Rate A) to prevent backflow and ensure dosing accuracy.
  • Automation Compatibility: Fast-acting, reliable pneumatic actuators that could integrate seamlessly with their Siemens PLC control systems.
  • Supply Chain Reliability: A firm, predictable lead time of under 6 weeks to align with their production schedule.
  • Cost Optimization: A target cost reduction of over 20% for the valve package to improve their market competitiveness.

OUR SOLUTION: ENGINEERING VALUE & SUPPLY CHAIN CERTAINTY

We engaged with Mr. Singh's engineering team in a detailed technical review, positioning ourselves not just as a supplier, but as a manufacturing partner. Our solution was built on verifiable data and transparent processes.

Quantified Cost Optimization with Superior Material

We delivered a final per-unit cost that was 22% lower than their previous supplier. This was achieved not by compromising quality, but by leveraging our in-house casting capabilities. We provided MTRs for every heat lot, demonstrating that our CF8M castings consistently contain 10.5-11.5% Nickel and 2.2-2.5% Molybdenum, exceeding ASTM A351 minimums to offer enhanced corrosion resistance and a longer operational life.

Guaranteed Performance & Transparent Verification

Every valve underwent hydrostatic testing at 1.5x its rated pressure, certified to API 598 Rate A for zero leakage. To build trust, we fully facilitated their request to have a local, independent inspection agency perform PMI (Positive Material Identification) on a random 5% sample of the first batch at our factory before shipment, with all units passing verification.

Streamlined Automation & Reduced Maintenance

The pneumatic actuators, with a tested cycle time of under 1.5 seconds, met their precision control needs. Furthermore, we highlighted our modular, quick-change EPDM seat. Based on their operational parameters, we projected this feature could reduce their clients' potential maintenance downtime by over 80% over the valve's lifecycle, as only the seat needs replacement, not the entire unit.

Reliable Production & Delivery Schedule

Drawing on the capacity of our 81,426 m² facility and 11 dedicated CNC machining centers, we committed to and met a firm 5-week lead time for the entire 350-unit order. This predictability allowed Mr. Singh's team to optimize their assembly line scheduling, eliminating previous bottlenecks caused by supplier delays.

Comprehensive After-Sales Support

We provided a 24-month warranty covering free replacement of non-wearing parts. As all our valve components are manufactured to international standards (e.g., ISO 5211 for actuator mounting), we assured the client that even post-warranty, sourcing compatible spare parts from the open market would be straightforward, guaranteeing a low Total Cost of Ownership (TCO).

The material traceability and consistent dimensional accuracy from JRVAL gave us the confidence to switch suppliers. Their pneumatic valves have performed reliably in the field for over 18 months. The primary benefit for us was achieving significant cost optimization without compromising the performance integrity of our dosing systems.

Mr. Raj Singh, Lead Mechanical Engineer
Mr. Raj Singh Lead Mechanical Engineer, Water Treatment OEM, Malaysia

QUALITY & COMPLIANCE CERTIFIED

Our commitment to quality is verified by internationally recognized standards. We provide the documentation to prove it.

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PNEUMATIC ACTUATED BUTTERFLY VALVE FAQ

How is the pneumatic actuator sized for your high-performance valve?

Our actuators are precisely sized with a minimum 30% safety torque factor over the valve's requirements. This ensures sufficient power to overcome dynamic flow forces and the high sealing compression of our high-resilience EPDM seat, guaranteeing reliable, bubble-tight shutoff (API 598 Rate A) throughout the valve's extended service life.

What fail-safe options are available for critical applications?

We offer both Double-Acting (fail-in-place) and Spring-Return (fail-safe) actuators. The spring-return models can be configured as "Fail-Close" or "Fail-Open" upon loss of air pressure, providing essential process safety. The robust spring packs are designed for high-cycle life, matching the durability of the valve itself.

How does the actuator's construction match the valve's superior metallurgy?

Our standard actuator features a hard-anodized aluminum body for excellent environmental resistance. For applications requiring our Duplex/Super Duplex valves, we can supply actuators with specialized protective coating systems qualified to ISO 12944 C5-M, mirroring the valve body's protection and creating a fully corrosion-resistant automated package.

Can this valve be integrated into our PLC/DCS control system?

Yes. The actuator is designed for seamless automation. It features a standard NAMUR interface for mounting solenoid valves and a VDI/VDE 3845 top mount for accessories like limit switch boxes (position feedback) and electro-pneumatic positioners (for precise throttling), ensuring full compatibility with modern industrial control systems.

How does automation affect maintenance compared to a manual valve?

Automation simplifies maintenance. The actuator is a self-contained, lubricated-for-life unit. Crucially, it pairs with our Modular Maintenance valve design. The seat can be replaced in minutes without disturbing the actuator or control wiring, reducing downtime by up to 80% and significantly lowering the total cost of ownership for the automated assembly.

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