Elasticity Excellence: High-resilience EPDM/PTFE blend (60%+ rubber) withstands 200°C CIP cycles with industry-leading elasticity retention (2-year field data verified).
Modular Maintenance: Modular seat replacement reduces 90% maintenance costs and 80% downtime versus traditional valves
Space-Optimized Mounting: Kitz-inspired two-ear clamp cuts weight by 30%-40% and boosts installation efficiency 50% for compact layouts
Passivated 304/316L Steel: Acid-washed and passivated surface is smooth, mark-free, with permanent clear cast markings.
Design and Manufacture: ASME B16.34; ASME VIII; API 609
Leakage Class: API 598 (Bi-directional Zero Leakage)
Side Flange Standards: ANSI 125LB/ 150LB; ASME; AS-D/E; BS; DIN; EN PN6/ PN10/ PN16; GB; GOST; HG/T; JIS 5K/ 10K
Top Flange (Actuator Mounting) : ISO 5211; GB 90°
Face-to-Face Dimension: ISO 5752; MSS SP-68; ASME B16.10; EN 558-1; API 609
Testing Standards: API 598; EN 12266-1; ISO 5208; BS 6755-1
Certifications: ISO 9001; CE; BV; API 609; API 598; EAC; SIL3;
Technical description
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Q&A
Specification of the Valve |
|
---|---|
Type of Connection |
Wafer |
Actuation |
Pneumatic |
Size |
DN40~DN1200 (1 1/2in~48in ) |
Pressure |
6bar~20bar (0.6mpa~2.0mpa) |
Testing Pressure |
256psi |
Medium |
Water, Oil, Gas, Steam, Corrosive Media, Slurry, etc. |
Medium Temperature |
-25~180℃ |
Material of the Valve |
|
---|---|
Body |
CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ 1.4406 |
Disc |
DI/ CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ HC276/ C95400/ C95800 |
Shaft |
45#/ SS410/ SS416/ SS420/ SS304/ SS316/ SS316L/ 17-4/ 2205/ 2507/ 1.4529/ K500/ CF8/ CF8M/ HC276 |
Soft Seat |
EPDM/ NBR/ SIL/ FKM/ FPM/ VITON/ UHMWPE |
Double Acting: Utilizes compressed air to power both the open and close strokes of the valve.
Single Acting / Spring-Return: Uses compressed air for one stroke and a mechanical spring for the return stroke, providing a fail-safe position.
- Normally Closed (NC) / Fail-Close: The spring closes the valve upon loss of air pressure.
- Normally Open (NO) / Fail-Open: The spring opens the valve upon loss of air pressure.
On/Off (Discrete): For fully open or fully closed service, providing simple and reliable isolation.
Modulating (Throttling): For precise flow control by positioning the disc at any intermediate angle. Requires an electro-pneumatic positioner.
Electro-magnetically Released: A specialized double-acting actuator designed for specific safety or emergency shutdown (ESD) applications.
Custom Solutions: Other actuator configurations and accessories are available upon request to meet unique application requirements.
Our butterfly valve stainless bodies are produced from a high-density casting process. This ensures a solid, non-porous structure, completely free from sand holes and other casting defects. The result is superior strength and maximum durability.
Learn More About Our ProcessOur pneumatic actuated butterfly valves deliver rapid, reliable, and precise flow control for modern automated systems. Engineered for high-cycle performance and minimal maintenance, they are the cornerstone of efficient industrial processing.
Founded by casting experts, we guarantee material integrity from the source. Through PMI spectral testing, we verify alloy compositions, ensuring every butterfly valve casting strictly adheres to ASTM/EN standards for optimal performance and longevity in automated systems.
Our advanced CNC centers machine critical interfaces, like the ISO 5211 mounting pad, to exacting tolerances. This precision guarantees effortless, accurate alignment with any standard electric or pneumatic actuator, ensuring reliable automated control.
With two decades of field validation in automated applications, our valve designs are proven to be sound and reliable. This experience means our products deliver consistent, dependable performance when integrated into complex control systems.
Our pneumatic stainless steel butterfly valves are integrated into automated systems worldwide, providing reliable, high-speed performance where precision and uptime are non-negotiable.
In automated Clean-in-Place (CIP) systems, our valves provide fast, hygienic control. The high-resilience EPDM seat butterfly valve withstands high temperatures and cleaning agents, ensuring sanitary conditions in dairies, breweries, and bottling plants.
For purified water (WFI) loops and process media, sterile conditions are paramount. Our highly polished SS 316 butterfly valves offer superior corrosion resistance and a crevice-free design, integrating seamlessly into validated sanitary systems.
Automated control of chemical dosing, filtration backwash, and aeration lines requires reliability. The compact wafer style butterfly valve design is easily integrated into PLC-controlled skids, optimizing treatment processes with precise, remote actuation.
Precision and speed are critical in chemical batching. As a core industrial butterfly valve, its pneumatic actuator delivers the repeatable, quick-closing action needed for accurate measurement and safe handling of process chemicals.
For large-scale climate control, our valves integrate with Building Automation Systems (BAS) for efficient flow regulation. The reliable actuation of a butterfly valve for chilled water system applications ensures optimal energy use and comfort.
Automated slurry lines require robust valves that can handle abrasion. The quick cycling of a pneumatic butterfly valve for slurry application helps prevent solids from settling, ensuring consistent flow in demanding dewatering and processing circuits.
Rapid and precise control of dye and chemical baths is essential for color consistency. Our high temperature butterfly valve, fitted with a durable EPDM seat, withstands the thermal cycles of dyeing processes while providing automated batch control.
In ultra-pure water (UPW) systems and chemical delivery, preventing contamination is critical. The high-purity construction of our center line butterfly valve ensures media integrity for wafer fabrication and other sensitive electronic manufacturing processes.
For compact, pre-fabricated process skids, our valves offer a reliable, space-saving solution. As a leading wafer butterfly valve manufacturer, we provide consistent quality and automation-ready components for equipment integrators worldwide.
Optimizing Automated Skids for a Malaysian Water Treatment Integrator
Project Scope: Supply of 350 units of DN80-DN200 pneumatic actuated SS316L wafer butterfly valves for their new series of automated water purification systems destined for industrial parks.
Mr. Singh's team faced a critical procurement challenge. Their existing European mid-tier valve supplier provided reliable products but with two major drawbacks: high unit costs that eroded project profitability by 15-20%, and inconsistent lead times fluctuating between 8 to 12 weeks, which delayed skid assembly and final delivery. They required a partner who could provide automation-ready valves that met strict performance criteria without the prohibitive brand premium.
Their key evaluation criteria were:
We engaged with Mr. Singh's engineering team in a detailed technical review, positioning ourselves not just as a supplier, but as a manufacturing partner. Our solution was built on verifiable data and transparent processes.
We delivered a final per-unit cost that was 22% lower than their previous supplier. This was achieved not by compromising quality, but by leveraging our in-house casting capabilities. We provided MTRs for every heat lot, demonstrating that our CF8M castings consistently contain 10.5-11.5% Nickel and 2.2-2.5% Molybdenum, exceeding ASTM A351 minimums to offer enhanced corrosion resistance and a longer operational life.
Every valve underwent hydrostatic testing at 1.5x its rated pressure, certified to API 598 Rate A for zero leakage. To build trust, we fully facilitated their request to have a local, independent inspection agency perform PMI (Positive Material Identification) on a random 5% sample of the first batch at our factory before shipment, with all units passing verification.
The pneumatic actuators, with a tested cycle time of under 1.5 seconds, met their precision control needs. Furthermore, we highlighted our modular, quick-change EPDM seat. Based on their operational parameters, we projected this feature could reduce their clients' potential maintenance downtime by over 80% over the valve's lifecycle, as only the seat needs replacement, not the entire unit.
Drawing on the capacity of our 81,426 m² facility and 11 dedicated CNC machining centers, we committed to and met a firm 5-week lead time for the entire 350-unit order. This predictability allowed Mr. Singh's team to optimize their assembly line scheduling, eliminating previous bottlenecks caused by supplier delays.
We provided a 24-month warranty covering free replacement of non-wearing parts. As all our valve components are manufactured to international standards (e.g., ISO 5211 for actuator mounting), we assured the client that even post-warranty, sourcing compatible spare parts from the open market would be straightforward, guaranteeing a low Total Cost of Ownership (TCO).
The material traceability and consistent dimensional accuracy from JRVAL gave us the confidence to switch suppliers. Their pneumatic valves have performed reliably in the field for over 18 months. The primary benefit for us was achieving significant cost optimization without compromising the performance integrity of our dosing systems.
Our commitment to quality is verified by internationally recognized standards. We provide the documentation to prove it.
Ready to specify for your manual control application?
Our actuators are precisely sized with a minimum 30% safety torque factor over the valve's requirements. This ensures sufficient power to overcome dynamic flow forces and the high sealing compression of our high-resilience EPDM seat, guaranteeing reliable, bubble-tight shutoff (API 598 Rate A) throughout the valve's extended service life.
We offer both Double-Acting (fail-in-place) and Spring-Return (fail-safe) actuators. The spring-return models can be configured as "Fail-Close" or "Fail-Open" upon loss of air pressure, providing essential process safety. The robust spring packs are designed for high-cycle life, matching the durability of the valve itself.
Our standard actuator features a hard-anodized aluminum body for excellent environmental resistance. For applications requiring our Duplex/Super Duplex valves, we can supply actuators with specialized protective coating systems qualified to ISO 12944 C5-M, mirroring the valve body's protection and creating a fully corrosion-resistant automated package.
Yes. The actuator is designed for seamless automation. It features a standard NAMUR interface for mounting solenoid valves and a VDI/VDE 3845 top mount for accessories like limit switch boxes (position feedback) and electro-pneumatic positioners (for precise throttling), ensuring full compatibility with modern industrial control systems.
Automation simplifies maintenance. The actuator is a self-contained, lubricated-for-life unit. Crucially, it pairs with our Modular Maintenance valve design. The seat can be replaced in minutes without disturbing the actuator or control wiring, reducing downtime by up to 80% and significantly lowering the total cost of ownership for the automated assembly.