Premium Craftsmanship: Features a finely coated body and a unique, recessed stainless steel nameplate for superior aesthetics and durability.
Flange Precision Customization: Tailored flange adjustments eliminate pipeline dimensional mismatches, ensuring leak-free connections.
Guaranteed Material Integrity: We guarantee an optimized composition for our Carbon steel, eg. ASTM A216 WCB, maximizing key elements like Manganese for strength while strictly minimizing impurities like Phosphorus and Sulfur, with a full MTC for traceability.
Design and Manufacture: ASME B16.34; ASME VIII; API 609; AWWA
Leakage Class: API 598 (Bi-directional Zero Leakage)
Side Flange Standards: ANSI 125LB/ 150LB; ASME; AS-D/E; BS; DIN; EN PN6/ PN10/ PN16; GB; GOST; HG/T; JIS 5K/ 10K
Top Flange (Actuator Mounting) : ISO 5211; GB 90°
Face-to-Face Dimension: ISO 5752; MSS SP-68; ASME B16.10; EN 558-1; API 609
Testing Standards: API 598; EN 12266-1; ISO 5208; BS 6755-1
Certifications: ISO 9001; CE; BV; API 609; API 598; EAC; SIL3；
Technical description
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Q&A
Specification of the Valve |
|
|---|---|
|
Type of Connection |
Wafer |
|
Actuation |
Electric |
|
Size |
1 1/2in ~ 48in (DN40~DN1200) |
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Pressure |
6bar~20bar (0.6mpa~2.0mpa) |
|
Testing Pressure |
256psi |
|
Medium |
Water, Oil, Gas, Steam, Corrosive Media, Slurry, etc. |
|
Medium Temperature |
-25~180℃ |
Material of the Valve |
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|---|---|
|
Body |
WCB/ WCC/ LCB/ LCC/ LC1 |
|
Disc |
DI/ CF8/ CF8M/ CF3/ CF3M/ 2205/ 2507/ 1.4529/ HC276/ C95400/ C95800 |
|
Stem |
45#/ SS410/ SS416/ SS420/ SS304/ SS316/ SS316L/ 17-4/ 2205/ 2507/ 1.4529/ K500/ CF8/ CF8M/ HC276 |
|
Soft Seat |
EPDM/ NBR/ SIL/ FKM/ FPM/ VITON/ PTFE/ PFA/HYPALON/ UHMWPE |
| Coating | Epoxy Resin 200um~250um |
Voltage Options: AC 220V, 380V; DC 24V
Frequency: 50Hz / 60Hz
Control Type: On/Off; Modulating; VF (Variable Frequency) & Fail-Safe
Modulating Input: 4-20mA / 0-10V DC
Current Draw: Varies by model (e.g., 0.2A ~ 2.5A)
Protection Class: Standard IP67 (NEMA 4/4X)
Optional Protection: IP68 (Submersible)
Housing Material: Die-cast Aluminum Alloy
Coating: Anti-corrosion Powder Coating
Ambient Temp: -20°C to +70°C (-4°F to +158°F)
Manual Override: Handwheel for Emergency Use
Position Indicator: Dome-type Visual Indicator
Limit Switches: 2x Open, 2x Close (Standard)
Torque Protection: Electronic Over-torque Cutoff
Optional Fail-Safe: Battery Backup Module
Our electric actuated carbon steel valves offer unparalleled precision for modern industrial automation. By integrating a robust valve body with an intelligent electric actuator, we provide a complete solution for modulating control, remote operation, and seamless system integration.
Founded by casting experts, we guarantee material integrity from the source. Through PMI spectral testing, we verify alloy compositions, ensuring every butterfly valve casting strictly adheres to ASTM/EN standards for optimal performance and longevity in automated systems.
Our advanced CNC centers machine critical interfaces, like the ISO 5211 mounting pad, to exacting tolerances. This precision guarantees effortless, accurate alignment with any standard electric or pneumatic actuator, ensuring reliable automated control.
With two decades of field validation in automated applications, our valve designs are proven to be sound and reliable. This experience means our products deliver consistent, dependable performance when integrated into complex control systems.
Our electric butterfly valves deliver precise and reliable performance across diverse industries, integrating seamlessly into modern control systems to enhance efficiency and process accuracy.
In pumping stations and distribution networks, our valves provide dependable isolation and control. An electrically actuated Awwa Butterfly Valve allows for remote operation and precise pressure management, ensuring stable and efficient water delivery to communities.
Desalination requires precise control over various water grades. As a trusted Wafer Butterfly Valve Supplier, we provide motorized solutions that integrate with SCADA systems to accurately regulate flow in pre-treatment, reverse osmosis, and post-treatment stages.
For large-scale heating and cooling networks, efficient flow regulation is key to energy conservation. As an experienced Motorized Butterfly Valve Manufacturer, our products offer modulating control to precisely manage thermal energy distribution based on real-time demand.
Onboard ships, a reliable and space-saving Marine Butterfly Valve is essential for ballast, bilge, and cooling water systems. Electric actuation allows for centralized control from the bridge or engine room, enhancing operational safety and efficiency at sea.
For plant utility services like cooling water, firewater mains, and nitrogen lines, dependable automated isolation is critical. A robust Butterfly Valve Ansi 150 with an electric actuator ensures reliable performance and integrates easily into the plant's central control system.
In the paper-making process, managing water, steam, and chemical additive lines requires precision. An electrically actuated 8 Inch Butterfly Valve provides the modulating control needed to maintain consistent pulp quality and optimize resource consumption.
Our Butterfly Valve For Chilled Water System is a core component in modern building automation. It allows for precise temperature regulation in large facilities by modulating the flow in chiller and air handling units, leading to significant energy savings.
For utility lines such as process water, glycol, and cleaning solutions, an electric Epdm Lined Butterfly Valve offers reliable, contamination-free control. Its automation capability ensures repeatable batching processes and efficient Clean-in-Place (CIP) cycles.
In dewatering and process water circuits, managing large volumes of water is crucial. A motorized 12 Inch Butterfly Valve enables remote operation of major pipelines, improving site safety and allowing for optimized water management in harsh mining environments.
Our electric butterfly valves are engineered for environments that demand precise control, seamless digital integration, and operational reliability without pneumatic infrastructure.
Where precise positioning is required, our modulating electric actuators excel. They enable accurate flow control with butterfly valve assemblies, ideal for temperature regulation, pressure balancing, and chemical dosing applications.
Designed for Industry 4.0, our valves easily connect to PLC, DCS, and SCADA systems. As an expert electric actuated butterfly valve manufacturer, we ensure our products provide reliable feedback for fully automated process monitoring and control.
For sites where pneumatic systems are impractical or unavailable, electric actuation is the perfect solution. As a leading motorized butterfly valve supplier, we offer a self-contained automation package that only requires a power source.
Our reliable China electric butterfly valve is ideal for remote locations like reservoirs, pipelines, and agricultural irrigation systems. It enables operators to monitor and control critical infrastructure from a central location, reducing site visits and operational costs.
Electric actuators consume power only during operation, unlike pneumatic systems that require a constantly running compressor. A compact 4 inch wafer butterfly valve with an electric motor is a highly energy-efficient choice for modern green buildings and industrial plants.
When equipped with an optional battery backup module, our actuated butterfly valve provides dependable fail-safe positioning. It can be programmed to open, close, or hold its last position upon power failure, ensuring process safety.
By pairing the robust carbon steel body with specialized internal materials, our electric valves provide reliable automated control across a spectrum of corrosive and demanding media.
For handling corrosive seawater in coastal plants or on vessels, a rubber lined butterfly valve with a Duplex or Ni-Al-Bronze disc offers excellent resistance to chloride-induced corrosion and biofouling, ensuring long service life.
Aggressive DI water can leach materials and cause contamination. A ptfe seat butterfly valve combined with a highly polished SS316L disc provides an inert flow path, preserving water purity in electronics and pharmaceutical manufacturing.
For handling a variety of light acids, bases, and solvents, a teflon lined butterfly valve offers broad chemical compatibility at an economical price point, making it a versatile choice for many chemical utility applications.
When hygiene and safety are paramount, our valves specified with a food-grade butterfly valve epdm seat meet international standards for potable water and food contact, ensuring the integrity of the final product.
In oilfield and refinery utility systems handling produced water or glycol, a standard wcb wafer butterfly valve with a NBR or FKM seat provides excellent resistance to hydrocarbons, ensuring reliable performance in demanding environments.
The economical and robust design of a carbon steel wafer style butterfly valve with a resilient EPDM or NBR seat is perfectly suited for the demands of municipal wastewater treatment, handling abrasive and mildly corrosive media with ease.
Enhancing Automation Reliability for a Malaysian Palm Oil Refinery's Utility System
Project: Upgrading the plant's steam and cooling water circulation system with reliable, automated valves for integration into their new Distributed Control System (DCS).
Product: 68 units of Electric Actuated Carbon Steel Wafer Butterfly Valves (DN100-DN300), specified with WCB Body, SS316 Disc, and EPDM Seat.
The client's existing motorized valves were failing prematurely. The primary issues were actuator motor burnout due to moisture ingress in the high-humidity environment and mechanical failure at the stem-actuator interface caused by poor machining tolerances. This led to unreliable process control and frequent, costly manual interventions. Their project goals were twofold: source a robust, IP-rated electric valve solution and achieve this within a CAPEX that was approximately 25% lower than quotes from established European brands, without sacrificing long-term reliability.
JRVAL was engaged as a manufacturing partner, not just a supplier. Our solution directly addressed the client's technical and financial requirements by leveraging our integrated production capabilities.
As a manufacturer with a 20-year casting heritage, we controlled the material at its source. We provided Material Test Certificates for each heat of the ASTM A216 WCB body castings. Our internal standard ensures the chemical composition, particularly carbon and manganese levels, is maintained in the upper quartile of the ASTM range. This enhances structural integrity and provides a superior foundation for the valve, a critical factor for long-term performance under thermal cycling in steam lines.
To prevent the client's previous mechanical failures, we focused on the valve-actuator interface. The ISO 5211 mounting flange and the stem's square drive were CNC-machined to a tolerance of ±0.05mm. This precise fit minimizes mechanical backlash and ensures efficient torque transmission from the electric motor, which is critical for accurate modulating control and preventing wear-related failures in automated systems. Each assembly's dimensional report was included in the documentation package.
We supplied the valves with IP67-rated electric actuators, featuring die-cast aluminum housings with an anti-corrosion powder coating. This specification directly mitigated the risk of moisture ingress that caused the previous failures. The actuators included a manual override handwheel for emergency operations and internal torque limit switches to protect the motor and valve drivetrain from over-torque events.
Our direct-from-foundry model enabled significant cost optimization. The final project cost was 22% lower than the client's initial quotes from European suppliers, bringing the project comfortably within budget. Leveraging our 81,426 m² facility and 11 CNC centers, we managed a production lead time of 6 weeks for the full order, delivering 2 weeks ahead of the client's critical maintenance shutdown schedule.
Each of the 68 valves underwent hydrostatic shell testing at 24 bar (1.5x PN16) and bi-directional seat testing at 17.6 bar (1.1x PN16), achieving bubble-tight shutoff (zero leakage) as per API 598 Rate A. We state clearly that client-appointed third-party inspections (e.g., SGS, Bureau Veritas) are welcomed at our facility at the client's expense, demonstrating full confidence in our processes.
We backed our solution with a 24-month warranty covering the entire valve and electric actuator assembly, including free replacement of spare parts for any quality-related issues. Since our valves are built to standard dimensions, sourcing wear parts like seats and seals from the local market post-warranty is straightforward, contributing to a lower Total Cost of Ownership (TCO).
Our commitment to quality is verified by internationally recognized standards. We provide the documentation to prove it.
Ready for your precision automation project?
Our electric actuated valves are engineered as a complete system to withstand demanding industrial environments. Reliability is ensured through:
To guarantee precise performance and integration, our engineers require the following details to select the optimal actuator:
As a foundry-direct manufacturer with 20 years of casting expertise, we offer unparalleled material control:
Our "zero leakage" claim for EPDM or NBR seated valves is defined by the industry's most stringent standards. Each valve is tested to achieve bubble-tight shutoff under the following conditions:
We stand behind our manufacturing quality with a comprehensive 24-month warranty covering defects in materials and workmanship for the complete valve and electric actuator assembly. For long-term value:
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Address: DaZhan Industrial Park, Xiaozhan Town, Jinnan District, Tianjin, China
Copyright @ 2025. Tianjin Jiangrui Steel Casting Co., Ltd.
Technical Support: Magic Lamp - Website
